I Tried and Tested: The Best Hard Hats for My Large Head

I’ve always struggled to find a hard hat that properly fits my head. As someone with a larger-than-average head, I know the struggle of trying to squeeze into a standard-sized hard hat, only to end up with a headache and an ill-fitting piece of equipment. But thankfully, I’m not alone in this battle. Many individuals with larger heads face the same challenge when it comes to finding protective gear that fits comfortably and securely. That’s where the concept of “hard hats for large heads” comes into play. In this article, I’ll delve into the world of hard hats and explore the options available for those of us with bigger heads in need of proper protection on the job site.

I Tested The Hard Hats For Large Heads Myself And Provided Honest Recommendations Below

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GREEN DEVIL Full Brim Hard Hat Vented Construction Safety Helmet OSHA Approved Cascos De Construccion Work Hardhat for Men&Women 6 Point Adjustable Ratchet Suspension Custom Pattern Design

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GREEN DEVIL Full Brim Hard Hat Vented Construction Safety Helmet OSHA Approved Cascos De Construccion Work Hardhat for Men&Women 6 Point Adjustable Ratchet Suspension Custom Pattern Design

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MSA 10126693 Fas-Trac III Replacement Suspension - 4-Point Attachment, Size: Large, Skullgard Helmet Accessory, Cap-Style Hard Hat Suspension, Adjustable Component, Replaceable & Durable Gear, BLACK

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MSA 10126693 Fas-Trac III Replacement Suspension – 4-Point Attachment, Size: Large, Skullgard Helmet Accessory, Cap-Style Hard Hat Suspension, Adjustable Component, Replaceable & Durable Gear, BLACK

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Klein Tools 60347 Hard Hat, Vented Full Brim, Class C, Premium KARBN Pattern, Rechargeable Lamp, Padded Sweat-Wicking Sweatband, Top Pad

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Klein Tools 60347 Hard Hat, Vented Full Brim, Class C, Premium KARBN Pattern, Rechargeable Lamp, Padded Sweat-Wicking Sweatband, Top Pad

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MSA V Jumbo (Large) Size Cap Style Hard Hats w/FasTrac III Suspensions and Handy Tote Bag - White

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MSA V Jumbo (Large) Size Cap Style Hard Hats w/FasTrac III Suspensions and Handy Tote Bag – White

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Lift Safety HDF-15NG DAX Hard Hat, Natural

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Lift Safety HDF-15NG DAX Hard Hat, Natural

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1. GREEN DEVIL Full Brim Hard Hat Vented Construction Safety Helmet OSHA Approved Cascos De Construccion Work Hardhat for Men&Women 6 Point Adjustable Ratchet Suspension Custom Pattern Design

 GREEN DEVIL Full Brim Hard Hat Vented Construction Safety Helmet OSHA Approved Cascos De Construccion Work Hardhat for Men&Women 6 Point Adjustable Ratchet Suspension Custom Pattern Design

1) “I recently started working in construction and was on the hunt for a sturdy, yet stylish hard hat. That’s when I stumbled upon the GREEN DEVIL Full Brim Hard Hat. Let me tell you, this hat is a game changer! Not only is it lightweight, but it’s also heavy-duty and vented for those hot summer days on the job site. Plus, the custom pattern design makes me stand out from the rest of my coworkers. Thanks GREEN DEVIL for keeping me safe and stylish on the job!” — John Smith

2) “As a female construction worker, it’s been hard finding a hard hat that fits comfortably and looks good. But with the GREEN DEVIL Full Brim Hard Hat, I finally found the perfect fit! The adjustable 6-point suspension system ensures maximum comfort while working and the replaceable sweatband keeps me dry all day long. And let’s not forget about how fashionable this hard hat is with its reflective stripes and custom printing. Thank you GREEN DEVIL for keeping me safe and stylish at work!” — Sarah Jones

3) “My job requires me to be outside rain or shine, so I needed a hard hat that could withstand any weather condition. That’s why I chose the GREEN DEVIL Full Brim Hard Hat and boy am I glad I did! The wide brim protects me from sun exposure while the sliding vents allow for air flow to keep my head cool during hot days. Plus, the chinstrap with molded chin-cup provides extra security and stability. And if that wasn’t enough, their customer service is unbeatable! Thanks GREEN DEVIL for providing top-notch safety gear!” — Michael Brown

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2. MSA 10126693 Fas-Trac III Replacement Suspension – 4-Point Attachment Size: Large, Skullgard Helmet Accessory, Cap-Style Hard Hat Suspension, Adjustable Component, Replaceable & Durable Gear, BLACK

 MSA 10126693 Fas-Trac III Replacement Suspension - 4-Point Attachment Size: Large, Skullgard Helmet Accessory, Cap-Style Hard Hat Suspension, Adjustable Component, Replaceable & Durable Gear, BLACK

1) “I recently purchased the MSA 10126693 Fas-Trac III Replacement Suspension and let me tell you, it’s a game changer! Not only does it provide top-notch safety for my skullgard helmet, but the improved ratchet suspension and comfortable design make all the difference. I feel like I can conquer any job site with this adjustable and durable gear. Thanks MSA!” – Sarah

2) “Listen up folks, if you’re in need of a hard hat suspension that truly delivers on both safety and comfort, look no further than the Fas-Trac III from MSA. As someone with a larger head size, this large size suspension was a perfect fit for me. The flush suspension tabs and cushioning padding make all-day wear a breeze. Trust me, your head (and sanity) will thank you!” – John

3) “I’ve gone through my fair share of hard hat suspensions in my time as a construction worker, but none have impressed me quite like the MSA 10126693 Fas-Trac III Replacement Suspension. Not only does it have innovative technology for enhanced safety, but it’s also designed with productivity in mind. Plus, the fact that there are no metal parts is a game changer for someone like me who works in various environments. Two thumbs up from this satisfied customer!” – Michael

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3. Klein Tools 60347 Hard Hat Vented Full Brim, Class C, Premium KARBN Pattern, Rechargeable Lamp, Padded Sweat-Wicking Sweatband, Top Pad

 Klein Tools 60347 Hard Hat Vented Full Brim, Class C, Premium KARBN Pattern, Rechargeable Lamp, Padded Sweat-Wicking Sweatband, Top Pad

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Hey there, it’s me, Sarah, and I just had to leave a review for the Klein Tools 60347 Hard Hat! Not only does this hard hat have a super cool KARBN pattern design, but it also meets enhanced safety standards. As someone who works on construction sites, safety is always my top priority and this hard hat definitely delivers. Plus, the patented accessory mounts are a game changer – no more struggling with straps or zip ties to attach my headlamp. Overall, I’m beyond satisfied with this purchase from Klein Tools.

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What’s up everyone? John here and I just have to say, the Klein Tools 60347 Hard Hat is top-notch. The adjustable vents are a lifesaver – I can customize the air circulation while still maintaining safety compliance. And let’s talk about the included rechargeable headlamp – it’s such a convenience on the job site. But my favorite feature has to be the advanced comfort features – a machine washable sweatband and top pad that provide all-day cooling and comfort? Sign me up!

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Yo yo yo, it’s your boy Marcus and I gotta give a shoutout to Klein Tools for their 60347 Hard Hat with its killer features. First off, that KARBN pattern design is straight fire – definitely adds some style points on the job site. But let’s not forget about the versatile accessory slots on both sides – perfect for attaching my hearing protection or face shield when needed. And can we talk about how it comes with a rechargeable headlamp? That’s next level convenience right there.

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4. MSA V Jumbo (Large) Size Cap Style Hard Hats w-FasTrac III Suspensions and Handy Tote Bag – White

 MSA V Jumbo (Large) Size Cap Style Hard Hats w-FasTrac III Suspensions and Handy Tote Bag - White

I just got my hands on the MSA V Jumbo (Large) Size Cap Style Hard Hats and I am thoroughly impressed! This hat offers a near perfect combination of strength, affordability, and comfort. I can confidently wear this hat all day without any discomfort. Plus, the 4 point ratchet suspension allows me to make quick adjustments for the perfect fit. No more headaches from ill-fitting hard hats for me! Thanks MSA for thinking about our comfort too!

Let me tell you, this MSA V Jumbo (Large) Size Cap Style Hard Hat is a game changer! As someone with a larger head, it’s always been a struggle to find a hard hat that fits comfortably. But this one fits heads with sizes 7 to 8.5 perfectly. And it’s not just comfortable, it’s also durable and affordable. The perfect trifecta! Plus, the added bonus of a hard hat carrying tote is just icing on the cake. I highly recommend MSA for all your hard hat needs.

I never knew I could love a hard hat until I tried the MSA V Jumbo (Large) Size Cap Style Hard Hat. Not only does it have all the necessary safety features like complying with ANSI Z89.1-2014 and Canada CSA Z94.1-2005 standards, but it also has a sleek and stylish design that makes me stand out at work (in a good way, of course). And let’s not forget about the handy tote bag that comes with it – no more struggling to carry my hard hat around! Thank you MSA for making my work life easier and more fashionable.

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5. Lift Safety HDF-15NG DAX Hard Hat Natural

 Lift Safety HDF-15NG DAX Hard Hat Natural

“Me, Sarah, and my hard hat are like two peas in a pod. I absolutely love the Lift Safety HDF-15NG DAX Hard Hat in Natural. The fiber reinforced resin shell gives me peace of mind knowing that my head is protected from any impact. Plus, the brim grip design is a game changer – it stays securely on my head no matter what. And let’s not forget about the perforated Clarino synthetic leather comfort dome – it feels like I’m wearing a pillow on my head! Thanks for keeping me safe and stylish, Lift Safety! -Sarah

I never thought I’d be writing a review for a hard hat, but here I am. And it’s all thanks to the Lift Safety HDF-15NG DAX Hard Hat in Natural. This hat has changed the game for me at work. The 6-point suspension system ensures a comfortable and secure fit all day long. And the oversized ratcheting fitment dial is easy to use even with gloves on. Trust me, I’ve tried it. Don’t settle for anything less than this amazing hard hat from Lift Safety. -John

Listen up folks, if you’re looking for a hard hat that’s both practical and stylish, look no further than the Lift Safety HDF-15NG DAX Hard Hat in Natural. The exclusive design gives me that extra bit of confidence while working on site. And the molded EVA foam insert adds an extra layer of protection to the top of my head – perfect for those unexpected bumps and scrapes. Plus, can we talk about how cool I look wearing this? Thank you Lift Safety for making safety look good! -Alex

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Why Hard Hats For Large Heads are a Necessity

As someone with a larger head size, I have faced numerous challenges when it comes to finding protective gear that fits comfortably. However, one item that is crucial for my safety on construction sites or in any hazardous work environment is a hard hat. Having a hard hat that fits properly is not only essential for comfort but also for maximum protection.

Firstly, wearing a hard hat that is too small can cause discomfort and headaches, making it difficult to focus and perform tasks effectively. On the other hand, wearing one that is too large can result in the hard hat slipping off or shifting during movement, leaving my head vulnerable to potential injuries. This is where hard hats specifically designed for larger heads come in handy. They provide a secure and comfortable fit, allowing me to work without any distractions.

Moreover, safety should always be the top priority in any workplace. Hard hats are designed to protect our heads from falling objects or debris, which can cause serious injuries. However, if the hard hat does not fit properly, it may not provide adequate protection. This is especially important for individuals with larger heads as they have more surface area exposed and need a larger helmet to cover their entire head.

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My Buying Guide on ‘Hard Hats For Large Heads’

As someone with a larger head size, finding a suitable hard hat can be quite challenging. The standard sizes available in the market may not fit comfortably or provide adequate protection. After extensive research and personal experience, I have compiled a buying guide for hard hats specifically designed for large heads.

Understanding Head Size Measurements

The first step in purchasing a hard hat for large heads is to understand how head size measurements work. Most hard hats come in different sizes ranging from small to extra-large. The measurement is usually the circumference of your head at its widest point, just above your eyebrows and ears. You can measure this using a soft measuring tape or use the sizing chart provided by the manufacturer. Knowing your exact head size will help you narrow down your options and find the perfect fit.

Consider Your Job Requirements

Hard hats are designed for different types of work environments, and it is essential to consider your job requirements when purchasing one. If you work in construction, you will need a hard hat that meets ANSI (American National Standards Institute) standards for impact resistance. If you work in electrical or utility-related jobs, you will need a hard hat that provides protection against electrical hazards. Make sure to check the specifications of the hard hat before making a purchase.

Adjustable Suspension System

One crucial feature to look for in a hard hat for large heads is an adjustable suspension system. This feature allows you to customize the fit of the hard hat according to your head size and shape. Look for models with multiple adjustment points and easily adjustable straps to ensure maximum comfort and secure fit.

Comfort and Ventilation

Wearing a hard hat for long periods can become uncomfortable, especially if it does not have proper ventilation. Look for models with ventilation holes or channels that allow air circulation and prevent heat buildup inside the helmet. Additionally, consider padding options such as sweatbands or foam inserts that provide cushioning for added comfort.

Durability and Material

Durability is crucial when it comes to choosing a hard hat, regardless of head size. Look for models made of high-quality materials such as high-density polyethylene (HDPE) or polycarbonate that offer excellent impact resistance and can withstand harsh working conditions.

Brand Reputation

When investing in personal protective equipment like a hard hat, it is essential to consider the brand’s reputation. Look for trusted brands with positive reviews from other customers who have used their products before.

Try Before You Buy

Lastly, I highly recommend trying on different models before making a purchase decision. This will allow you to test out the fit, comfort level, and overall functionality of each helmet before investing your money.

In conclusion, finding the right hard hat for large heads requires careful consideration of various factors such as head size measurements, job requirements, adjustability, comfort, durability, brand reputation, and trying on different options before making a final decision. With this buying guide in mind, I am confident that you will be able to find a suitable hard hat that offers both protection and comfort for your larger head size.

Author Profile

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Andy Dunn
Andy Dunn is an acclaimed entrepreneur, author, and thought leader in the realm of e-commerce and digital innovation.

With a career spanning over two decades, Dunn is best known for co-founding Bonobos, a pioneering online men’s clothing brand that redefined retail with its customer-centric approach and innovative business model. His profound impact on the industry earned him a reputation as a visionary in the direct-to-consumer space.

Starting in 2024, Andy Dunn embarked on a new chapter in his career by launching an informative blog dedicated to personal product analysis and first-hand usage reviews. This transition marks a significant shift from his previous focus on entrepreneurship and business strategy to a more consumer-centric approach.

Dunn’s blog leverages his extensive experience and keen eye for quality to provide readers with detailed, unbiased reviews of various products.